Oil & Gas || Hive Automation

Project Information

We successfully delivered a comprehensive Distributed Control System (DCS) solution based on Siemens PCS7 for the High Pressure Air Injection Plant of ONGC in Ahmedabad. Our scope encompassed the complete lifecycle—from detailed engineering and procurement to manufacturing, installation, and commissioning. The advanced DCS ensures reliable automation and optimized control for critical operations in the oil and gas sector, enhancing safety, efficiency, and system responsiveness.

Project:

PCS7 DCS for High Pressure Air Injection Plant

End User:

ONGC, Ahmedabad

Completion Date:

March 2025

Scope of Work:

Engineering, Procurement, Manufacturing, Installation, and Commissioning.

The system architecture included three separate redundant setups on common network with 2 OS and 1 ES along with HART Management system :

Oil and Gas Automation Feature Highlight Arrow

Compressor Control System

Oil and Gas Automation Feature Highlight Arrow

Process Control System

Oil and Gas Automation Feature Highlight Arrow

SIL3-rated Fire & Gas Detection System

The system was designed with high reliability and safety in mind, incorporating a total I/O capacity that included:

Oil and Gas Automation Feature Highlight Arrow

Analog Inputs : 264

Oil and Gas Automation Feature Highlight Arrow

Digital Inputs : 288

Oil and Gas Automation Feature Highlight Arrow

Digital Outputs : 218

Oil and Gas Automation Feature Highlight Arrow

Analog Outputs : 16

Oil and Gas Compressor Control System with Redundant PLC

SIL3 Fire and Gas Detection System for Oil and Gas Plant

Oil and Gas Process Control SCADA Operator Station

HART Asset Management System for Oil and Gas Field Devices

Oil and Gas Plant DCS Engineering Station and Network Architecture