Process-Equipment || Hive Automation

Project Information

We specialize in providing end-to-end automation services for a wide range of pharmaceutical and chemical processing systems. Our expertise includes PLC, HMI, and SCADA programming, control panel integration, system testing, and on-site commissioning. All solutions are designed to meet the highest standards of reliability, regulatory compliance (including 21 CFR Part 11), and GMP readiness using wide range of Siemens Automation Products like S7-1200, S7-1500, ET200SP, TP/MTP HMI, WinCC SCADA, Drive, Servo etc.

Powder Handling & Containment Automation

PHT (Powder Handling Technology):

Automation for powder transfer, weighing, and dispensing systems with recipe control and integrated safety logic.

ISOLATOR (Containment Systems):

Automated controls for isolators, featuring differential pressure management, gloveport access control, and VHP integration.

Big Bag Filling & Discharge:

Control solutions for bulk material handling with weighing, valve actuation, dosing, and dust extraction coordination.

Drum Filling:

Automated batch and continuous drum filling with accurate level sensing, interlocks, and real-time monitoring.

Mixing, Blending & Milling Automation

Batch Mixer / Blender:

Recipe-based mixing and blending with motor control, timing, batch reporting, and data logging.

Micronizer:

Precision automation for particle size reduction with airflow, feed rate, and system pressure regulation.

Sterilization & Washing System Automation

VHP (Vaporized Hydrogen Peroxide) Systems:

Full-cycle automation including dehumidification, conditioning, sterilization, and aeration phases.

Dry Heat Sterilizer:

High-temperature sterilizer automation with zone control, alarm management, and validated thermal profiles.

Ventilator Sterilizer:

Specialized cycle automation for medical ventilator sterilization units with pressure, temperature, and time monitoring.

Pharmaceutical Washers:

PLC and SCADA-based automation for multi-rack and instrument washers with customizable cleaning cycles and compliance tracking.

Water & Steam Systems Automation

Multicolumn Distilled Water Systems:

Automation for multiple-effect stills including level control, temperature/pressure monitoring, and condensate management.

Pure Steam Generation Systems:

Seamless control of feed water, pressure control, and output steam quality with integrated alarms and diagnostics.

PW & WFI Storage and Distribution:

Real-time monitoring and control of pharmaceutical-grade water systems with loop management, conductivity, and temperature logging.

Liquid Process Equipment Automation

Aseptic Process Vessels & Super Skids:

Complete automation for aseptic preparation units with CIP/SIP, batch control, and trend reporting.

Liquid Oral Manufacturing:

Dosing, mixing, and batch automation for syrups and suspensions with built-in data integrity features.

Reactors & Sterile Heat Exchangers:

Specialty Systems Automation

pH Dosing Systems:

Closed-loop pH control with real-time measurement and auto-dosing logic for neutralization and process consistency.

ANFD (Agitated Nutsche Filter Dryer):

Integrated control for filtration, washing, and drying with agitation speed, vacuum control, and safety interlocks.

All our automation solutions are built for high availability, process traceability, and regulatory alignment with global standards. Whether standalone systems or integrated plant-wide solutions, we enable safe, efficient, and smart operations for modern pharmaceutical manufacturing.